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I used to have Sheaves that looked just like that ...

… for my Gen Halyard which was wire spliced to rope, mine were probably a bit wider. Many years ago I switched to all rope. I kept the same sheaves for a year or two, they seemed to work okay. Soon after I removed the Sheave, sent it to Ed at Zephyrwerks in Port Townsend, he made me a new Sheave, and the difference is amazing … the halyard zips up & down effortlessly. That's what I would suggest, have your friend contact Ed. I now have all his Sheaves on my mast.

http://www.zephyrwerks.com

Cheers, John

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